Toyota issues recall over Tundra rear cross-members

Jan. 1, 2020
Toyota Motor Sales, U.S.A., Inc. has launched a safety recall involving approximately 110,000 Tundra vehicles sold in the United States. Certain 2000 through 2003 model year Tundra vehicles operated in cold climate areas with high road salt use, may

Toyota Motor Sales, U.S.A., Inc. has launched a safety recall involving approximately 110,000 Tundra vehicles sold in the United States.

Certain 2000 through 2003 model year Tundra vehicles operated in cold climate areas with high road salt use, may exhibit excessive corrosion on the frame rear cross-member. In the worst case, the spare tire stowed under the truck bed may become separated from the rear cross-member. Spare tire separation will create a road hazard for following vehicles and increase the likelihood of a crash.

Eventually, excessive corrosion of the rear cross-member may also affect the functionality of the rear brake line at the proportioning valve. If this occurs, it can lead to the loss of the rear brake circuits which will increase vehicle stopping distances and the risk of a crash

In addition to the District of Columbia, the involved cold climate states with high road salt usage are Connecticut, Delaware, Illinois, Indiana, Kentucky, Massachusetts, Maryland, Maine, Michigan, Minnesota, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Virginia, Vermont, Wisconsin and West Virginia.

From December through early 2010, Toyota will contact owners of the involved vehicles with anotification via first class mail asking them to take their vehicles in for an initial inspection of the rear cross-member. During this inspection, the rear cross-member including the surrounding components such as, the brake line at the proportioning valve (which is mounted on the cross-member assembly) should also be inspected.

Based upon the inspection, Toyota will do one of the following at no charge:
• If there is no significant corrosion of the rear cross-member assembly or the rear brake line at the proportioning valve, owners will be notified of that fact and requested to subsequently bring their vehicle back to the dealership so that a corrosion-resistant compound can be applied to the rear cross-member. Toyota will notify the owner when the corrosion-resistant compound is available.

or

• If significant corrosion is detected such that the rear cross-member can no longer safely support the spare tire and replacement components are available, the cross-member assembly will be replaced. In the event replacement components are not available, a temporary solution, such as the removal of the spare tire and securing it to the truck bed, will be performed until parts are available.

In those relatively rare cases where the rear cross-member is significantly corroded and can no longer safely support the spare tire, but the rear cross-member cannot be replaced due to excessive frame corrosion at the mounting location (e.g., if the side rails are too damaged), Toyota will develop an appropriate remedy for those vehicles on a case-by-case basis.

For more information, visit www.toyota.com.

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