At Keyes, Bumpus fine-tuned his management skills working with veteran shop operator Don Long, who took Bumpus and other managers to tour and study successful collision businesses. During visits, they took pictures of various shop layouts, equipment and processes. They followed up the visits with a roundtable discussion about what worked and what didn’t. “It was a problem-solving process to eliminate snags and delays throughout the entire repair process,” Bumpus says.
By the time Bumpus moved to the Ferrari and Maserati shop, he was more than a learner; he was also a teacher. And he was quick to impart his knowledge and education philosophy to his staff.
Retooling the Repair Process
When Bumpus started his current job, estimates were grossly thin. Estimators missed overlap repairs and miscellaneous items, such as stone guards, that needed replacement. As a result, supplements were the norm, repairs dragged for months and customers vented their frustrations in unpleasant letters to the shop.
Employees used outdated repair methods, such as spot blends, which compromised quality, Bumpus says. Such issues would be problematic for any body shop, but he found them especially unacceptable at a Ferrari shop, where customer expectations are incredibly high.
“Once [Bumpus] came on board, all that went out the door,” says Remington Ortner, an aluminum specialist at the shop since 2008.
Ortner says estimates grew from a couple lines to several pages, down time all but disappeared, cars moved through the shop in days and repair quality improved. The shop’s customer satisfaction index rocketed to 100 percent and letters became far more enjoyable to read.
The turnaround, Bumpus says, is thanks to the following strategies:
1. Dedication to education. When a course is offered that might be able to help his employees improve, Bumpus makes sure they go. His small staff is cross-trained, so they can cover for each other when someone is out of the shop.
Bumpus takes part in continuing education courses as well, especially sessions about new models. He seeks out educational opportunities from I-CAR, manufacturers, paint companies and other organizations. Then, he makes sure to implement what he’s learned: If what we’re doing in the shop is not working, we’re out there looking to find something that does.”
2. Taking control. When Bumpus started, it was obvious he had to make some big changes quickly. That could have easily caused anxiety among staff. Bumpus handled the situation carefully.
He drew up new standard operating procedures (SOPs) for specific repairs and explained and demonstrated them to his employees. The new procedures, such as removing certain panels for paint rather than leaving them in place, were quickly accepted once technicians saw how they could improve quality and efficiency.